Sausage rolls are a timeless comfort food — flaky, buttery pastry wrapped around savory, seasoned sausage filling. With the air fryer, this beloved treat becomes even more irresistible: faster, crispier, and lighter without sacrificing flavor.
Whether you’re prepping snacks for a party, packing a lunchbox, or craving a warm savory bite, air fryer sausage rolls are a must-try.
🛒 Ingredients Explained
Here’s what you’ll need for a basic batch:
🧾 Puff Pastry
1 sheet, thawed if frozen
This provides that signature golden, flaky exterior. Store-bought is convenient and works wonderfully in the air fryer. You can use regular or all-butter puff pastry.
🥩 Sausage Meat
8 oz (225g) of pork, chicken, turkey, or plant-based sausage
Choose your favorite sausage meat — pork is traditional, but chicken is leaner, and there are excellent vegetarian options available too.
🧄 Garlic
1 clove, minced
Adds aromatic depth and enhances the savory flavor of the filling.
🌿 Dried Herbs
1 tsp of thyme, oregano, or mixed herbs
These bring a subtle earthy aroma. You can use fresh herbs if you prefer — just double the amount.
🧂 Salt & Pepper
Season to taste
Balances the flavors. Be mindful if your sausage is already pre-seasoned.
🥚 Egg (for wash)
1 egg, beaten
This is brushed on top to give that glossy golden finish.
🧀 Optional Add-ins
Grated cheese (cheddar or parmesan for a salty touch)
Mustard (Dijon or whole grain for a tangy twist)
🔪 Method of Preparation
🔹 1. Prepare the Filling
In a mixing bowl:
Combine the sausage meat with garlic, herbs, salt, and pepper.
Add cheese or mustard if using.
Mix until well incorporated. Avoid overmixing to keep the meat tender.
Tip: You can make the filling a day in advance and refrigerate for deeper flavor.
🔹 2. Assemble the Rolls
Roll out your puff pastry into a rectangle if needed.
Cut into 2 to 3 long strips, around 4 inches wide.
Place a line of sausage mixture down the center of each strip.
Fold the pastry over the filling to form a log.
Seal the edges by pressing down with a fork.
Cut into 2–3 inch mini rolls or keep them long for classic sausage rolls.
Brush the tops with beaten egg for that golden crust.
Sprinkle with herbs, sesame seeds, or poppy seeds for extra texture and appeal.
🔹 3. Air Fry to Perfection
Preheat your air fryer to 375°F (190°C).
Line the basket with parchment paper (optional for easier cleanup).
Arrange the sausage rolls in a single layer, leaving space between them.
Air fry for 10–14 minutes, or until the pastry is golden and the internal temperature hits 160°F (71°C).
Let them rest 2–3 minutes before serving.
Note: Cooking time may vary depending on the size of the rolls and your air fryer model.
❓ Frequently Asked Questions
✅ Can I freeze sausage rolls before air frying?
Yes! Assemble the rolls, place them on a tray, freeze until solid, then transfer to a bag. Air fry from frozen at 375°F for 15–18 minutes.
✅ What dipping sauces go best with sausage rolls?
Classic ketchup
Mustard (spicy, Dijon, or honey mustard)
Spicy aioli or garlic mayo
Sweet chili sauce for a twist
✅ Can I use pre-cooked sausage?
Yes, but reduce the air fry time by 2–3 minutes and ensure the filling is heated through.
✅ Can I make them gluten-free?
Yes! Use gluten-free puff pastry and ensure your sausage meat is certified gluten-free.
💡 Pro Tips for Success
Don’t overfill the pastry — it may burst open during cooking.
Keep the pastry cold for easy handling and flakier results.
Use a meat thermometer to check doneness.
Make a vegetarian version with plant-based sausage or a mushroom & lentil filling.
Batch-cook and refrigerate leftovers for up to 3 days. Reheat in the air fryer for 3–4 minutes.
🍽️ Serving Suggestions
These sausage rolls are perfect for:
Party appetizers
Lunchboxes
Picnics
Brunch platters
Game day snacks
Serve with a fresh salad or roasted veggies to make it a meal.
🧑🍳 Final Thoughts
Air fryer sausage rolls are the ultimate crowd-pleaser — crispy, flavorful, and so easy to make. With just a few ingredients and under 20 minutes, you’ll have a batch of golden, flaky treats that taste like they came from a bakery.
Whether you’re a meat lover or a plant-based eater, this recipe is endlessly customizable and irresistibly delicious.